Getting Better Cuts From Your Saw Blade

There are several things that you can do tobetween 20mm and 30mm should ensure a clean
ensure you get the best cuts and longest life outsurface finish.
of your saw blade. Just follow these tips toMaintaining Good Saw Blade Sharpening:
achieve chip-free cuts in Particleboard or MDF on*ALWAYS CUT WITH A SHARP SAW BLADE.
a Panel Saw or Sliding Table Saw.Cutting with a sharp saw blade will give cleaner,
Using the right saw blade and proper alignment:smoother cuts, and will help to extend the life of
* Make sure to always use the right blade for theyour saw blade. Trying to get a few more cuts
material you are cutting. Different types ofout of your saw blade between sharpening to
matereial may require you to use a different stylesave a little money can result in dimishing the
of wood. (Tip: Use a triple chip grind blade with 80sharpening life of your saw blade, give bad cuts,
teeth for particleboard or MDF.)and is potentially dangerous.
* Use a properly tuned saw, and make sure your* When having your saw blade sharpened make
fence and miter slots are aligned parallel to thesure that the sharpening shop is properly
blade. Having blades perfectly parallel to the fencematching the prescore to the main blade.
helps avoid back cutting whether you are using aKeep the Blade and operating equipment clean of
single blade or a two blade system. Keep yourdust and wood chips:
saw blade teeth raised so that half the carbide is*Make sure the saw flanges are clean and
showing over the stock.burr-free.
* Always run the proper blade configuration with*Keep the mounting surfaces clean. Any debris on
the correct amount of teeth, TCG grind, and thethe mounting surfaces can cause the bade to
correct prescore. If the prescore is not used, bewobble, resulting in removing many of the teeth
sure to use a high ATB blade.from the cut on the sides and increasing the kerf
* Select a precision saw blade with theof the cut. Chips and dust in the cutting path on
appropriate tip configuration for the machine andthe material can also impact the horsepower
material being used, tensioned to the motor rpmconsumption, feed rate, vibration, and heat build
of the machine it is used on, and a micrograinup which will have a negative effect on the tool
carbide designed for longer life on compositelife and the finish.
materials. (cermet II is a longer life tip material*Keep blades from binding in the cut
that is both tougher and longer lasting thanScoring:
carbide)* Scoring can give very good cuts in many
* Maintain proper Blade Projection. The bladematerials. If using thin material, stack cut using
projection is the distance from the top of thedouble face tape to secure the stock.
material to the top of the blade when it is cutting.* Make sure the blade is well adjusted to the
The blade projection can have a great effect onscoring blade.
the surface finish. Keeping a blade projection